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Calculate or determine the following, assuming the friction coefficient between worm and gear to be 0.09, and that the motor is operating steadily at full rated power
1.It is proposed to drive an industrial crushing machine, designed to crush out-of-tolerance scrap ceramic bearing liners, with an in-stock 2-hp, 1200-rpm electric motor coupled to an appropriate speed reducer. The crushing machine input shaft is to rotate at 60 rpm. A worm gear speed reducer is being considered to couple the motor to the…
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determine the following, assuming the coefficient of friction between worm and gear to be 0.09: 1 2
1. A worm gear speed reducer has a right-hand triplethreaded worm made of hardened steel, a normal pressure angle of 20, an axial pitch of 0.25 inch, and a center distance of 2.375 inches. The gear is made of forged bronze. The speed reduction from input to output is 15:1. If the worm is driven…
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What would be the maximum tensile stress induced in the 0.050-inch-thick steel band during the braking period if the drum were brought to a stop in exactly one revolution?
1.A simple band brake is constructed using a 0.050-inchthick by 2-inch-wide steel band to support the tensile forces. Carbon-graphite material is bonded to the inside of the steel band to provide the friction surface for braking, and the rotating drum is to be a solid-steel cylinder, 16 inches in diameter and 2 inches in axial…
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What is the minimum number of friction surfaces required for the clutch to function properly?
1.A disk clutch is being proposed for an industrial application in which the power-input shaft supplies 12 kw steadily at 650 rpm. The patented friction lining material, which is to be bonded to one or more annular disk surfaces, is to be brought into contact with stiff steel disks to actuate the clutch. The outside…
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What should be the outside diameter of this disk brake?
1.A disk brake is to be constructed for use on a highspeed rotor balancing machine. It has been decided that a carbon-graphite friction material will be used against a steeldisk mating surface to provide the braking action. The environment is dry. For clearance reasons the inner diameter of the steel brake disk must be 10.0…
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determine the proper num-ber of friction interfaces to use for this proposed clutch.
1.For use in a specialized underwater hoisting application, it is being proposed to design a disk clutch with a 20-inch outside diameter. Hard-drawn phosphor bronze is to be used in contact with chrome-plated hard steel to form the friction interfaces ( 0.03, 150 psi). The clutch must transmit 150 horsepower continuously at a rotational speed…
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Calculate the required torque capacity.
A cone clutch having a cone angle of 10 is to transmit 40 horsepower continuously at a rotational speed of 600 rpm. The contact width of the lining along an element of the cone is 2.0 inches. The lining material is wound asbestos yarn and wire, operating against steel. Assuming that the uniform wear assumption…
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What initial tension would be required for proper operation?
1.A flat belt drive system is to be designed for an application in which the input motor shaft speed (driving pulley) is 1725 rpm, the driven shaft speed is to be approximately 960 rpm, and the power to be transmitted has been estimated as 3.0 horsepower. The driven machine has been evaluated and found to…
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If 50 horsepower is to be transmitted at a pulley speed of 320 rpm, what belt width should be specified?
1.A flat belt drive consists of two cast-iron pulleys, each 4 feet in diameter, spaced 15 feet apart, center-to-center. The belt is to be made of two-ply oak-tanned leather, each ply being inch thick, and the specific weight of the leather material is 0.040 lb/in3 . The application involves a water-spray environment in which the…
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Propose a V-belt drive arrangement that will provide a mean life of about 1 year between belt replacements.
1.A 1725-rpm 5-horsepower high-torque electric motor is to be used to drive a woodworking table saw in a storm-window manufacturing plant. The saw is to operate 16 hours per day, 5 days per week, at full-rated motor horsepower. A V-belt drive is to be used between the motor and the saw input pulley. Ideally, the…